Current location:Home > > News > > Technical knowledge
Application of fully automatic screw locking machine in the fan industry
Time:2025-06-18Number of times:852There are various types of fans, including ceiling fans, table fans, and floor fans. Different products require different automatic screw locking schemes, which will be introduced separately using rotary table and desktop automatic screw locking machines.
Ceiling fan rotary table automatic screw locking machine
This product is a ceiling fan motor, which is fastened with a hexagonal screw with a washer. The diameter of the round washer is 12mm, and the total length of the screw is 15mm
We use a 6-axis rotary table automatic screw locking machine with 6 fixtures. This is mainly because the product requires 3 paper washers to be placed before tightening the screws. The time for placing the workpiece and paper washers exceeds the time for the automatic screw locking machine to tighten the 6 screws. It usually takes 3 seconds to tighten the 6 screws, so two people can be used to place the product. If you are proficient in later operation, one person can place the product.
Fan lock screw machine
This production placement method has greatly improved efficiency compared to traditional methods. The entire screw tightening process only takes 3 seconds, which is 3 times more than traditional methods. The rotary table automatic screw locking machine is easy to operate, and employees only need to take and place products. The equipment automatically sends 6 screws and tightens them at once. The advantage of the rotary table type is that it can tighten screws while placing products, which is a streamlined operation without waiting and greatly saves time
Desktop automatic screw locking machine for desktop fans
Fan shaking device is a type of electric fan shaking angle adjuster that can adjust the shaking angle of the fan freely, achieving variable range air supply. Commonly used for floor fans, industrial fans, etc.
The product has three screws that need to be tightened. In order to improve production efficiency, a dual station, dual platform coordinate automatic screw locking machine is used here.
Advantages of desktop automatic screw locking equipment:
High efficiency: around 3600-4000 screws per hour, no waiting time;
Easier: A single device requires one worker to complete loading and unloading;
Reliability: Equipped with sliding teeth, floating locks, and leakage lock detection functions and automatic alarms, it can work for more than 20 hours a day;
Universality: For products that lock the same screw, simply replace the fixture to lock different products. With simple programming, they can be put into production, greatly facilitating enterprise production organization;
Good image: Intelligent automation equipment brings a new production scene to enterprises and establishes a high-tech image for the company.
Cost saving: One person can operate efficiently, with one person equivalent to the efficiency of three people;
A fixture on a single platform can hold 20 products, using dual electric screwdrivers to simultaneously tighten 2 screws at a time, which can double production efficiency. The dual platform can achieve synchronous picking and placing of products, allowing employees to place products at another workstation while tightening screws, greatly saving time. Easy to operate, employees only need to place products, and the product fixture design is scientific, making it easy to quickly retrieve and place products.
Desktop screw locking machine detailed introduction
1. It mainly consists of a screw automatic conveying system, X-Y-Z mobile platform, control system, and locking system;
2. Strong applicability, replacing the product only requires changing the fixture, saving the equipment program separately, and retrieving the corresponding program;
3. The feeding is controlled by sensors, and after locking one by one, it automatically feeds without repeated feeding;
4. Sliding teeth without feeding: In the locking process, if the torque cannot be reached, the screws will not be sent out to prevent the nozzle from getting stuck;
5. Good stability, no jamming, even if defects cause jamming, non professionals can solve the jamming within a few seconds;
6. High efficiency, usually one screw per second, no need to grab the screw, just place the product on the fixture to operate the equipment;
7. It can reduce the screw locking operation of 3 workers, achieve fully automated production, reduce the labor intensity of workers, and improve productivity;
8. The key parts are made of high-quality hardware materials and have undergone special treatment. The electronic components are imported with original packaging to ensure zero equipment failures.