中文
Products
Automatic locking screw machine
XLB-22PSC dual head dual station visual locking screw machine
  • XLB-22PSC dual head dual station visual locking screw machine
  • XLB-22PSC dual head dual station visual locking screw machine
  • XLB-22PSC dual head dual station visual locking screw machine
XLB-22PSC dual head dual station visual locking screw machine
The characteristics of the dual head dual station visual screw machine model support two different specifications. The parameters of the dual head dual station visual screw machine include equipment size, XYZ stroke, locking speed, screw feeding method, screw feeding method, transmission method, control system, etc.
  • Consultation Hotline: 134-1280-6689
  • Equipment Introduction
    XLB-22PSC dual head dual station visual automatic screw locking machine, also known as automatic screwing machine, is commonly used for automated processing in industries such as electronics, toys, hardware, etc.


    Equipment functions

    1: Full Chinese interface, dynamic display of operating status, intuitive and visible parameter units.
    2: Password protection function, protecting system parameters from arbitrary changes.
    3: The overall calibration function of the program greatly saves time on manual programming.
    4: Equipped with insertion and deletion functions, it is convenient to quickly modify and create programs.
    7: The automatic positioning function of the current step, previous step, and next step greatly facilitates the production, confirmation, and coordinate repair of the program.
    8: USB copy function, touch screen storage function. When multiple screw machines produce the same product simultaneously, it greatly facilitates the production of programs.
    9: Capable of detecting floating height, sliding teeth, and missing locks.
    10: The device can store 10 products, and the screen can store 108 products.
    11: The device has four zones that can be set, A1, A2, B1, and B2. Each zone can be individually set to 50 positions. All four zones can be selected separately and used in combination. It can achieve front locking and rear detection of the same device.
    12: The material retrieval position can be set arbitrarily, and it can achieve the functions of front loading, front loading, and back loading.
    13: Efficient, labor-saving, and cost-effective.


    Note:
    A1 lock attachment area: composed of Y1 axis, XA axis, ZA axis
    A2 lock attachment area: composed of Y2 axis, XA axis, ZA axis
    B1 lock attachment area: composed of Y1 axis, XB axis, ZB axis
    B2 lock attachment area: composed of Y2 axis, XB axis, ZB axis
     

    technical specifications

    1. Equipment size: 1180 * 780 * 1650 mm (L * W * H)
    2. XYZ travel: 540 * 930 * 80 mm
    3. Lock payment speed: average<2.5S/PCS;
    4. Screw feeding method: suction type;
    5. Positioning accuracy:&plusmn; 0.02mm;
    6. Transmission mode: precision stepper synchronous belt;
    7. Control system: PLC PC;
    8. Electrical requirements: power supply 220VAC, gas source 0.4-0.6MPa;

    9. Screw specifications: M1.0-M1.7


     


     

    equipment installation

    When installing the equipment, pay attention to adjusting the height of each foot to keep the equipment level and stable. The installation location should pay attention to the necessary space for equipment operation, maintenance, and repair.

    Introduction to the functions of automatic screw locking machine
    1: Full Chinese interface, dynamic display of operating status, intuitive and visible parameter units.
    2: Password protection function, protecting system parameters from arbitrary changes.
    3: Single program calibration, overall calibration function, saving a lot of time on manual programming.
    4: Single step, automatic positioning function, greatly facilitates program creation, confirmation, and coordinate repair.
    5: Store 100 models, each model can create a 16 step program! It can be switched and called freely during use.
    6: External SD memory card devices can be swapped to save time on reprogramming.
    7: Efficient, labor-saving, and cost-effective.


    Common fault analysis and solutions

    Fault phenomenon

    Reason for malfunction

    Troubleshooting

    The screw cannot be pulled in

    a、 Absorbing position deviation

    Re check the suction position and refer to the "Introduction to Other Settings Page Functions" for the method of setting the suction position

    b、 Small vacuum

    Clean the vacuum circuit as shown in Figure 15.2 or replace the bearings of the vacuum connecting rod.

    c、 The inner diameter of the suction nozzle is smaller than that of the screw cap

    Replace the appropriate suction nozzle

    Press the 'Start' button, the device remains stationary

    a、 Device not reset

    Press the "Reset" button to complete the reset

    b、 Reset cannot be completed

    The 'reset' button is damaged, replace the button

    36V power supply damaged, replace power supply

    c、 The product sensor cannot sense the product

    Adjust the position of the sensor

    d、 Product sensor damaged

    Replace the product sensor

    Press' Start ', the Z-axis cannot go down to suck up the screw

    a、 The screw supply is not powered on or the signal line terminal of the supply is not connected

    Turn on the power supply or connect the signal terminal properly

    b、 Screw supplier has no signal output

    Replace the supplier

    Black screen, power supply indicator light on

    a. 24V power supply damaged

    Replace the 24V power supply

    b、 The signal line of the product sensor is short circuited

    Replace the signal line of the product sensor

    Lock attached NG screw with flower pattern

    a, Electric screwdriver head and screw are not compatible

    Replace batch head

    b. The nozzle and screw are not compatible

    Replace the suction nozzle

    b. The X and Y coordinates are inaccurate

    Re check the coordinates

    c、 Excessive torque of electric screwdriver

    Adjust the torque of the electric screwdriver

    d、 The value of the locking position is small, which causes insufficient pressure on the screw by the electric screwdriver during locking

    Increase the deceleration position and lock the position value

    e. The small diameter of the z-axis spring wire causes insufficient pressure on the screw by the electric screwdriver during locking.

    Replace the spring with a larger wire diameter

    f、 The locking speed is too slow

    Increase the locking speed


    g. The screw sways too much in the suction nozzle, resulting in poor concentricity

    Adjust the electric screwdriver or replace the electric screwdriver head.

    Lock attached NG screw floating high

    a、 Electric torque is small

    Adjust the torque of the electric screwdriver

    b、 The locking speed is too fast.

    Reduce locking speed

    c、 The value of the locked position is too large

    Reduce the value of the locked position

    d. The diameter of the z-axis spring wire is too large

    Replace the spring with a smaller wire diameter

    The electric batch does not rotate or rotates intermittently

    a、 Too much carbon powder inside the electric batch

    Clean the electric batch

    b、 Poor relay for controlling the electric batch

    Replace the relay

    The screw has been removed, the Z-axis is not locked down, and the homepage displays' screw '

    Silk cannot be absorbed

    a、 The screw supplier's screw position is dirty,


    Clean the screw supply with gas and alcohol

    b、 The sensor position of the supplier is low

    Adjust the sensor position upwards

    c、 Poor connection between the supplier and the equipment

    Reconnect the connection cable

    d、 Supplier malfunction

    Replace the supplier