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Common fault analysis and solutions
Fault phenomenon |
Reason for malfunction |
Troubleshooting |
The screw cannot be pulled in |
a、 Absorbing position deviation |
Re check the suction position and refer to the "Introduction to Other Settings Page Functions" for the method of setting the suction position |
b、 Small vacuum |
Clean the vacuum circuit as shown in Figure 15.2 or replace the bearings of the vacuum connecting rod. |
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c、 The inner diameter of the suction nozzle is smaller than that of the screw cap |
Replace the appropriate suction nozzle |
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Press the 'Start' button, the device remains stationary |
a、 Device not reset |
Press the "Reset" button to complete the reset |
b、 Reset cannot be completed |
The 'reset' button is damaged, replace the button 36V power supply damaged, replace power supply |
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c、 The product sensor cannot sense the product |
Adjust the position of the sensor |
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d、 Product sensor damaged |
Replace the product sensor |
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Press' Start ', the Z-axis cannot go down to suck up the screw |
a、 The screw supply is not powered on or the signal line terminal of the supply is not connected |
Turn on the power supply or connect the signal terminal properly |
b、 Screw supplier has no signal output |
Replace the supplier |
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Black screen, power supply indicator light on |
a. 24V power supply damaged |
Replace the 24V power supply |
b、 The signal line of the product sensor is short circuited |
Replace the signal line of the product sensor |
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Lock attached NG screw with flower pattern |
a, Electric screwdriver head and screw are not compatible |
Replace batch head |
b. The nozzle and screw are not compatible |
Replace the suction nozzle |
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b. The X and Y coordinates are inaccurate |
Re check the coordinates |
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c、 Excessive torque of electric screwdriver |
Adjust the torque of the electric screwdriver |
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d、 The value of the locking position is small, which causes insufficient pressure on the screw by the electric screwdriver during locking |
Increase the deceleration position and lock the position value |
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e. The small diameter of the z-axis spring wire causes insufficient pressure on the screw by the electric screwdriver during locking. |
Replace the spring with a larger wire diameter |
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f、 The locking speed is too slow |
Increase the locking speed |
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g. The screw sways too much in the suction nozzle, resulting in poor concentricity |
Adjust the electric screwdriver or replace the electric screwdriver head. |
Lock attached NG screw floating high |
a、 Electric torque is small |
Adjust the torque of the electric screwdriver |
b、 The locking speed is too fast. |
Reduce locking speed |
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c、 The value of the locked position is too large |
Reduce the value of the locked position |
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d. The diameter of the z-axis spring wire is too large |
Replace the spring with a smaller wire diameter |
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The electric batch does not rotate or rotates intermittently |
a、 Too much carbon powder inside the electric batch |
Clean the electric batch |
b、 Poor relay for controlling the electric batch |
Replace the relay |
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The screw has been removed, the Z-axis is not locked down, and the homepage displays' screw ' Silk cannot be absorbed |
a、 The screw supplier's screw position is dirty, |
Clean the screw supply with gas and alcohol |
b、 The sensor position of the supplier is low |
Adjust the sensor position upwards |
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c、 Poor connection between the supplier and the equipment |
Reconnect the connection cable |
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d、 Supplier malfunction |
Replace the supplier |