readiness for operation
1: Please turn on the main power switch.
2: Observe if the air pressure is sufficient.
3: Please press the 'Run Preparation' button.
4: Servo motor reset (automatic) to ensure walking accuracy.
 
Manual operation
Manually place the product into the fixture, then press the start button to start the automatic locking of the screw. After the locking is complete, the product is taken out from the feeding position by the next workstation personnel, and the fixture returns to the feeding position.

automatic operation
Manually place the product into the fixture, press the start button to start locking, and once the locking is complete, the next workstation personnel will take the product back to the discharge position and place the next product. At this point, there is no need to press the start button, and the machine will automatically start locking.

Alarm release instructions
1: Please press the 'emergency stop' button in case of any abnormalities.
2: Please press the 'Reset' button.
3: The motor and cylinder automatically reset.
4: After confirming that everything is in its original position, restart.

Safety operation instructions
1: After activating the stepper switch, do not put your hands into the machine range.
2: Do not touch the touch screen and buttons if there are no abnormalities during the operation of the machine.
3: Do not press any buttons or switches other than emergency stop.

4: Please turn off the power when the machine is not in use.

 

equipment maintenance  

1: Regularly clean the vacuum generator filter screen; It is recommended to clean once a month.

2: Regularly clean the vacuum nozzle of the electric batch; It is recommended to clean once a week.

3: Regularly clean the screw feeder dust and add lubricating oil; It is recommended to clean once a month.

4: Regularly clean equipment dust and add lubricating oil to the motion module; It is recommended to clean once a month.

5: Regularly check whether the connecting screws of the equipment are loose and tightened. It is recommended to check once a month.

precautions  

1: Please use the correct voltage, the input voltage error range should be within± Within 10V and ensure that the machine is properly grounded to prevent damage caused by machine leakage.

2: When making any adjustments to this machine, be sure to turn off the power and air supply first, and unplug the plug to maintain safety. Non operators should approach to avoid danger.

3: Regularly clean the equipment and remember to perform this action only when the gas and power are turned off.

4: Check if the torque of the electric screwdriver is suitable for the current range of screw torque, and retest the torque with a torque meter.

Common faults and troubleshooting methods

1: The screw cannot be pulled in or the screw is missing to lock

--Check if the screw supplier has sent screws and manually take the screws to see if they are working properly
--Check if the vacuum has weakened, open the X-axis back cover sheet metal, remove the vacuum generator for cleaning
--Check if the screw suction position is offset, enter "Other Settings" to reset the suction position
--Observe whether the screw sensor lights up. If there are screws that do not light up, it indicates abnormal sensing

 

2: Product screw lock with sliding teeth
1) Check if the torque of the electric screwdriver is suitable for the current torque range of the locking screw, and retest the torque with a torque meter
2) Check if the locking speed is too low, and increase the trial lock appropriately to observe its locking effect.
3) Observe whether the locking position is too small, and try to lock it by increasing the locking position of the current step appropriately.

 

3: Screw lock with floating height attachment

Check if the locking height set in the program steps has reached the actual locking position of the screw, and if the locking speed parameter is set correctly.

4: The position of the locking screw is offset.
Check the accuracy of each coordinate point position in the program, select the coordinate correction function, and recalibrate the coordinates
5: Device crashes
--Check if the program parameter settings are correct, and restart the device after confirming that there are no errors
--Check if there are any abnormalities in the power supply.